Transport protection for brake discs, insertion/removal

As of the 1993 model year, brake disc protectors are introduced on all cars in the
960 Series. The protectors are also introduced as of the same model year on all 850 and 940 Series cars
supplied to USA/Canada and Japan.Insert the transport protectors if they have not been fitted at the factory. Follow
these instructions.Note! The transport protectors should only be fitted if the discs are free from rust
or other corrosion. To order transport protectors, contact the market manager at Volvo Car Corporation,
Aftersales.

Осторожно: For cars with transport protectors:
Maximum speed
25 km/h (15 mph). Transport protectors should not be removed
until the car is delivered to the customer. Protectors can be removed without
removing the wheels. For removal, see
Removing the transport protectors,
Removing the transport protectors 960.

Cars with transport-protected brake discs are marked with a sticker on the
windshield

The sticker is red with white
text.

Raise the car

Insertion, front

Remove the wheelsInsert the inner protector between the disc and cover
plateP/N left front inner 35 46 918-8P/N right front inner 35 46 984-0

Insert the outer coversP/N both sides front 35 46 905-5.Press together the inner and outer coversRefit the
wheels

Insertion, rear

Remove the wheelsInsert the coversP/N rear 35 46 906-3Refit the
wheels

Raise the car

Removal, front

Pull the protector panel's strap so the cover comes
apartUse a pair of long-nose flat pliers.

Pull away the rear panel of the protective
cover

Pull the end of the cover rearwards at the same time as the wheel
is rotated rearwardsCheck that there are no plastic or paper remnants behind the
wheel

Removal, rear

Pull the protective panel's strap so the cover comes
apartUse a pair of long-nose flat pliers

Pull out the cover at the bottom edge at the same time as the
wheel is rotated forwardsCheck that there are no plastic or paper remnants behind the
wheel.

Lower the car

Remove the sticker from the
windshield

Raise the car

Insertion, front

Remove the wheelsInsert the protective coversP/N 68 19 641-
9

Insertion, rear

Remove the wheelsInsert the protective coversP/N multilink 68 19 642-7P/N live rear axle 68 19 643-5Refit the
wheels

Raise the car

Removal, front

Pull the protector's strap so that the cover comes
apartUse a pair of long-nose flat
pliers

Pull on the lower part of the cover until the end is
visibleUse a pair of long-nose flat pliers

Pull at the end of the cover at the same time as the wheel is
slowly rotated rearwards

If the cardboard backing is still in place, pull it
outCheck that there are no remnants of plastic or paper behind the wheel.

Removal, rear

Pull on the strap so that the cover comes
apartUse a pair of long-nose flat pliers.Press the cover's hooks off the backing
plate

Pull on the lower part of the cover until the end is
visibleUse a pair of long-nose flat pliers.Pull on the end of the cover at the same time as the wheel is
slowly rotated forwardsIf the cardboard backing is still in place, pull it
outCheck that there are no remnants of plastic or paper behind the
wheel

Lower the car

Remove the sticker from the
windshield