Passenger compartment socket 230V (3)

• Remove the right-hand side panel from the centre console. Pull off the panel starting at the front edge. Then pull backwards until all the clips release
• Remove the right-hand side soundproofing panel. First remove the two screws. Then pry off the panel at the top edge.

• Detach the sill trim panel for the right-hand front door. Pull off the panel starting at the front edge until the clip releases. Continue backwards until the remaining clips have released
• Unhook the sill trim panel from the B-post panel and from the panel at the lower edge of the B-post panel.

• Push the carpet to one side by the right-hand front seat.

• Take the bracket and screw from the kit. Install the bracket in the existing weld nut (under the tape) in the body. The bracket must be positioned vertically. Position the bracket for the passenger compartment socket over the mounting kit for child seats, if applicable. Then tighten the bracket using the M6 screw. Tighten to 10 Nm (7 lbf.ft).

• Fold the carpet back over the bracket
• Make a hole in the carpet opposite the upper mounting hole in the bracket using a double ended scriber.

• Take a screw and the passenger compartment connector socket from the kit. Tighten the passenger compartment connector socket to the bracket in the upper mounting
• Insert the double ended scriber in the lower mounting for the passenger compartment socket. Make a hole in the carpet opposite the lower hole on the bracket
• Tighten the lower mounting for the passenger compartment connector socket using a screw from the kit.

• Press a locking sleeve (from the kit) onto the passenger compartment connector socket. Slide the locking sleeve as far along the terminal for the passenger compartment connector socket as possible
• Take a knife and cut a slit in the carpet just in front of the locking sleeve. Cut the slit so that is the same diameter as the locking sleeve.

Примечание: Do not damage any wiring and hoses under the carpet.

• Remove the passenger compartment socket from the bracket.

• Remove the engine splash guard (1) by removing the screws (2).

• Press out the pre-punched engine compartment insulation
• Remove the rubber grommet (1) from the cowl panel and cut off the top
• Take the cable from the kit. Insert the cable through the rubber grommet and into the passenger compartment.

If an engine block heater is installed

• Remove the connectors for the engine block heater and the front engine block heater socket from the bracket on the steering gear.

If an engine block heater is not installed

• Remove the nut from the right-hand side of the steering gear
• Install the bracket and a new nut from the kit
• Tighten the nut. Tighten to 50 Nm (35 lbf. ft)
• Install the junction connector on the bracket using the screw and nut from the kit.

• Grease the O-rings on the junction connector and cable from the front engine block heater socket. Use low temperature grease, (P/N 1161417-9).

Примечание: Ensure that no grease gets onto the connector surfaces.

• Press the rubber grommet into the cowl panel
• Take the heat shield sleeve and the two tie straps from the kit. Thread the heat shield sleeve onto the cable routed to the passenger compartment connector socket
• Pull the heat shield sleeve up to the rubber grommet for the passenger compartment. Tighten the two ties straps
• Connect the cable from the passenger compartment connector socket to the socket (1) on the junction connector
• Connect the cable from the engine block heater to the socket (2) on the junction connector
• Connect the cable from the front engine block heater socket to the socket (3) on the junction connector
• Press three locking sleeves over the cable splices.

Примечание: Ensure that the cable does not rub against any sharp edges etc. The cable must not be secured to the fuel lines, air conditioning (A/C) pipes or brake pipes.

• Reinstall the engine splash guard. Tighten the screws. Tighten to 25 Nm (17 lbf. ft).

• Insert the cable from the engine compartment through the hole in the carpet
• Grease the O-ring using low temperature grease, (P/N 1161417-9).

Примечание: Ensure that no grease gets onto the connector surfaces.

• Connect the cable to the passenger compartment connector socket. Press a locking sleeve (from the kit) over the joint
• Fold the carpet back into position and install the passenger compartment connector socket using both the screws.

Reinstall:

• the soundproofing panel
• the sill trim panel
• the right side panel for the centre console.