Passenger compartment heater socket (2)

Illustration A

• Slacken off the screws. Remove the glove compartment.

Illustration B

• Remove the soundproofing panel on the passenger side.

Illustration A

• Fold the floor carpet on the door side to one side
• Fix the drilling template for the socket for the passenger compartment heater in the appropriate place
• Find the best location using the passenger compartment heater output. Mark drill holes in the drilling template through the mounting holes in the passenger compartment heater
• Drill two holes at the markings. Use a Ø3.5 mm (9/64”) drill bit. Remove any swarf. Rust-proof the edges of the holes.

Illustration B

• Fold the floor carpet on the door side to one side
• Use the bracket plate to find the best location illustrated by illustration 2A
• Use a Ø3.5 mm (9/64”) drill bit. Drill through the two larger holes in the (1) bracket plate. Remove any swarf. Rust-proof the edges of the holes
• Screw the bracket plate loosely in position. Measure where the socket for the passenger compartment heater will be. The existing holes in the bracket plate can be used
• Remove the bracket plate
• Use a Ø3.5 mm (9/64”) drill bit. Drill through the two larger mounting holes (2) in the socket for the passenger compartment and through the bracket plate
• Remove the swarf
• Screw the bracket plate into place in the drilled holes.

On certain vehicles the panel for the location of the socket for the passenger compartment heater is flat. On these vehicles the socket for the passenger compartment heater can be screwed straight into the panel.

Примечание: Only drill where you can see that there is space between the panels.

Where the panel is not flat use the bracket plate to bridge unevenness. Continue to point 2B.

• Cut off the top of the large rubber grommet (1) behind the right-hand spring strut turret in the engine compartment.

Примечание: Do not damage the washer hose.
- Route the cable, from the kit, from the engine compartment through the rubber grommet to the passenger compartment.

• Take the screw and the socket for the passenger compartment heater from the kit. Install the socket for the passenger compartment heater on the plate/bracket
• Fold the carpet back over the socket for the passenger compartment heater. Mark the carpet for a hole where the cable is routed
• Cut a slit in the carpet. Use a carpet knife
• Push the floor carpet to one side. Disconnect the socket for the passenger compartment heater
• Fold back the carpet.

• Route the cable through the hole in the carpet. Connect the cable to the socket for the passenger compartment heater
• Press a locking sleeve (from the kit) over the cable junction
• Install the socket for the passenger compartment heater
• Reinstall the soundproofing panel
• Reinstall the glove compartment.

• Remove the air baffle (1).

If an engine block heater is installed:

• Remove the connectors for the engine block heater and the front engine block heater socket from the bracket on the steering gear
• Remove the locking sleeve. Disconnect the connectors.

• Install the junction connector on the bracket. Use the screw and nut from the kit.

• Grease the O-ring using low temperature grease P/N 1161417-9.

Примечание: Do not contaminate the connector surfaces with grease.

Illustration A

• Connect the wiring to the junction connector:

Примечание: Ensure that the connectors are correctly installed and that the cables are not stretched.

Illustration B

• Install the locking sleeves. Install the small locking sleeves on the end with the twin outputs and the large locking sleeves on the end which only has one output.

• Route the cable for the passenger compartment connector socket from the junction connector to the rubber grommet on the right-hand side of the bulkhead
• Clamp the wiring in the drainage pipe. Use the tie strap from the kit.

Примечание: Ensure that the cable does not rub against any sharp edges. The cable must not be secured to the fuel lines, air conditioning (A/C) pipes or brake pipes.