Electric engine block heater 110V (1)

Illustration A applies to the S60 and the V70

Illustration B applies to the S80

• Press in the centre of the six clips until a click is heard. Remove the clips
• Pull the top edge of the front panel forwards
• Insert your hand. Press the four catches distributed along the top edge up or down (see the illustration for the relevant model). Use a weatherstrip tool if necessary
• Pull the top edge of the front grille outward until the catches release.

Illustration A applies to the S60 and the V70

• Insert a plastic weatherstrip tool between the front grille and the bumper cover. Carefully pry off the radiator grille along the lower edge. The grille is secured using three clips.

Illustration B applies to the S80

• Press the three catches down at the lower edge of the front grille using a small screwdriver. Remove the front grille.

Applies to the V70 (00-) and the S80

• Cut off the shaded sections on the mounting plates, see illustration A and B.

Applies to all models

• Assemble the front engine block heater socket according to illustration C. Also see the illustration in point 7.

Applies to the XC90

• Insert the front engine block heater socket cable through the centre hole, second from the left in the grille.

Applies to the XC90

• Take the screw, washer and mounting plate from the kit. Install the front engine block heater socket. Slide as far to the left as possible. Tighten
• Route the cable to the left, in through the rubber seal on the left-hand side of the radiator. Continue down to the right-hand side of the left front side member.

Applies to the XC90

• Remove the engine splash guard (1) by first removing the screws (2).

Illustration A applies to the S60, and V70 XC (01-)

• Insert the cable through the uppermost hole to the left in the front grille. Insert the cable inside the weatherstrip at the edge of the front grille
• Install the front engine block heater socket. Tighten the front engine block heater socket using the screw.

Illustration B applies to the V70 and the S80

Illustration C applies to the V70 and the S80

• Place the front grille on a table with the front facing upwards as illustrated
• Place a weight on one end of the front grille so that it does not move
• Take the cable from the kit
• Insert a plastic weatherstrip tool down into the fourth gap in the left side of the grille. Carefully twist the weatherstrip tool so that the plates in the grille bend away from each other. Twist so that the cable connector can be inserted through the front grille
• Repeat the operation using the joint box for the black cable. Only bend the plates enough so that the junction box can be inserted between the plates. Do not damage the plates.

Illustration D applies to the V70 (00-) and the S80

• Install the front engine block heater socket 50 mm (2”) from the top edge of the front grille. Tighten the front engine block heater socket using the screw.

Applies to the S60, V70 and S80

• Reinstall the front grille. Reinstall the clips that hold the top edge of the front panel.

Applies to the S60, V70 and S80

• Raise the car.

Applies to cars with side air baffles

• Remove the screw (1) in the left air baffle (2). Remove the air baffle by pulling it backwards
• Repeat the operation for the right air baffle.

Applies to the S60, V70 and S80

Remove:

• the air baffle (2). First slacken off the screws (1). Press up the catches (5). Move the air baffle downwards and backwards
• the splash guard (4) by slackening off the screws (3).

Applies to the S60, V70 and S80

• Insert the cable from the front grille down to the left past the radiator. Continue under the car towards the pulsed secondary air injection system (PAIR) pump. (Also see the illustration in point 11).

• Route the cable from the pulsed secondary air injection system (PAIR) pump, along the left-hand side, above the sub-frame. Continue up to the engine as illustrated
• Use tie straps to clamp the cable in the existing holes and to the oil cooler.

Осторожно: Do not clamp to the drive shaft. Ensure that the cable does not rub against any sharp edges.

Applies to cars with a T-stay as illustrated

• Remove the stay.

Applies to all models

• Apply heat conducting paste, (P/N 9499205) to the surfaces (1) of the heater which are in contact with the cylinder block.

Осторожно: The heat conducting paste must be applied as illustrated to prevent damage caused by over heating.

Illustration A applies to cars with a T-stay as illustrated

Illustration B applies to cars without a T stay

• Clean the area where the heater will be positioned. This ensures optimal heat conduction to the cylinder block. Also clean the internal threads
• Connect the cable supplied to the heater
• Install the heater on the cylinder block, as illustrated
• Install the spacer washer (1) (t=10 mm (25/64”)), between the mounting bracket (2) and the mounting hole (3) in the cylinder block. Install the outer spacer washer (4) (t=32 mm (1 1/4”)) between the mounting bracket (2) and the T-stay, if applicable
• Screw the heater into place. Use the screw from the kit. Tighten to 16 Nm (12 lbf. ft).

Install:

• the air baffle
• the splash guard
• the decal from the kit.